Electric slab scissor lifts are essential for many industries, offering a quiet and efficient way to work at height indoors or on smooth surfaces. However, like any equipment, they can develop issues over time. Understanding these problems—and how to prevent or fix them—can save you time, money, and hassle.

Here’s a closer look at the top five most common electric scissor lift issues and some tips to keep your equipment running smoothly.

Batteries are the lifeblood of electric scissor lifts, but they’re often neglected. Without routine maintenance, problems like corrosion and degraded connections can arise. Overcharging can cause the battery to overheat, leading to water boiling out and eventually leaving the battery too dry to function.

One of the most frustrating electric scissor lift issues is when your lift refuses to power on. Often, the culprit is a worn or malfunctioning emergency stop (E-stop) contact block. This small but vital component can cause the battery gauge to read as if it’s dead, even when fully charged.

Control box connectors are another weak spot prone to corrosion, especially if your lift is exposed to harsh environments or improper storage. This can lead to communication issues between the lift’s controls and its operational systems.

While electric scissor lifts don’t rely on hydraulic systems for their primary function, steering and lift systems often include hydraulic components. Hydraulic hoses, in particular, are subject to wear from constant bending and exposure to the elements.

The electric motor is the heart of your scissor lift’s performance, but it’s vulnerable to damage from debris, moisture, and corrosion. Over time, these issues can lead to short circuits or complete motor failure.

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One of the most critical cold weather construction tips is to warm up your equipment before use. Cold weather causes engine oil to thicken, reducing lubrication. Letting the engine idle for a few minutes allows the oil to circulate, ensuring that all moving parts are well-lubricated. This simple step can significantly extend the life of your machinery and improve performance.

Diesel fuel can gel in freezing temperatures, clogging fuel lines and filters. Switching to winter-grade diesel or using anti-gel additives prevents fuel from thickening. This ensures a steady flow to the engine, helping to avoid startup issues and mid-operation breakdowns.

Cold weather reduces battery capacity, making it harder to start equipment. Keep batteries fully charged and inspect connections regularly for signs of corrosion. Cleaning terminals and using battery blankets or heaters are great cold weather construction tips for maintaining reliable performance during cold snaps.

Standard hydraulic fluid thickens in low temperatures, reducing system efficiency and responsiveness. Using winter-grade hydraulic fluids ensures smooth operation, even in freezing conditions. Regularly check fluid levels and look for any signs of leaks or contamination.

Cold temperatures can cause grease to harden, increasing friction and wear on moving parts. Use winter-specific lubricants that stay flexible in low temperatures. Regularly inspect joints, bearings, and other components to ensure they’re properly greased and free from ice buildup. This is one of the simplest yet most effective cold weather construction tips to prolong equipment life.

Tire pressure drops in cold weather, affecting traction and safety. Check tire pressure daily and inflate to the recommended levels. For tracked equipment, clear any ice or snow buildup from the tracks to maintain stability and prevent slippage on icy surfaces.

Snow and ice can accumulate on critical parts, affecting controls, brakes, and other systems. At the end of each day, clear snow and ice from your machinery. This routine maintenance prevents operational hazards and reduces the risk of damage.

Rubber hoses and belts become brittle in cold weather, increasing the risk of cracks and breakage. Inspect these components regularly and replace any that show signs of wear. Using heating covers or storing equipment indoors can extend their lifespan.

Ensure your coolant system has the correct antifreeze mixture to prevent engine and radiator freeze-ups. Low antifreeze levels can lead to severe engine damage. Regularly check coolant levels and top off as needed.

Whenever possible, store machinery in covered or heated areas to protect it from the elements. If indoor storage isn’t an option, use heavy-duty tarps or portable heaters to shield your equipment from extreme cold and moisture.

By implementing these cold weather construction tips, you can keep your equipment functional, reduce downtime, and ensure your construction projects remain on track even during the harshest winter conditions.

How can I minimize fuel-related issues in the winter?

Aside from using winter-grade fuel and anti-gel additives, ensure fuel tanks are kept full to reduce condensation. This helps prevent water contamination that can freeze and block fuel lines.

What should I do if my equipment’s hydraulic systems are sluggish in cold weather?

Verify that you’re using winter-grade hydraulic fluids and warm up the equipment properly before operation. Check for any leaks or contamination that might worsen in low temperatures.

How often should I inspect my equipment during winter months?

Daily inspections are recommended to check for ice buildup, proper lubrication, and any signs of wear or damage. Regular inspections help catch small issues before they become costly repairs.

Can tire chains improve traction for construction equipment on icy surfaces?

Yes, tire chains are an effective way to enhance traction on icy or snow-covered terrain. Be sure to install them correctly and check for any wear after use.

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Routine maintenance is essential to the safe and efficient operation of a scissor lift. Operators should conduct daily pre-use inspections to identify any visible issues such as loose parts, leaking fluids, or abnormal sounds. But in addition to these daily checks, quarterly and annual inspections performed by qualified technicians are crucial for spotting deeper mechanical or electrical problems before they become serious. These scheduled inspections help ensure that your lift remains safe to operate and compliant with industry regulations. Download our free Scissor Lift Inspection Checklist here.

Regular maintenance not only ensures smooth operations but also helps detect small problems that could become major repairs down the line. Be sure to follow the manufacturer’s maintenance guidelines and get professional technicians involved for the more technical inspections.

Check out our blog post on Scissor Lift Maintenance Tips for more insights.

“Corrosion is what kills scissor lifts,” says Jeremy Nelson, a Field Service Technician at OHR Rents. Water exposure, especially over time, leads to corrosion on key components like rails and battery connectors. This becomes an even bigger issue if the scissor lift is exposed to the elements without a chance to dry out. In colder climates, water inside rails can freeze, causing them to split or warp.

While hydraulic systems are generally robust, connectors and other electrical components are highly susceptible to damage from water. Proper storage and prompt drying out of any moisture that accumulates are crucial to preventing these corrosion issues.

One of the most common mistakes made by equipment owners is storing scissor lifts outdoors. Exposure to rain, snow, and fluctuating temperatures can cause rust and corrosion, especially on metal components and battery terminals. In cold weather, pivot points and sliding mechanisms can dry out, leading to stiffness or malfunction. Moreover, salt used on roads and outdoor surfaces during the winter can find its way into the lift’s mechanisms, accelerating the corrosion process.

Whenever possible, store your scissor lift indoors in a dry, temperature-controlled environment. If that’s not feasible, cover the lift with a waterproof tarp and regularly inspect it for signs of weather-related damage.

The battery is the lifeblood of an electric scissor lift, and poor battery maintenance can result in costly repairs or shortened battery life. Regularly cycling the battery—charging it fully and discharging it during use—is essential to keeping it in optimal condition. Overcharging, undercharging, or neglecting water levels in deep-cycle batteries can significantly shorten their lifespan.

If the lift is going to be stored for a while, follow the manufacturer’s instructions for storage to avoid unnecessary battery drain. Check water levels regularly, and ensure that the batteries are clean and free from corrosion. These small but important steps will ensure that your battery remains functional and lasts for years.

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Forklifts are vital tools in many industries, serving as workhorses that streamline material handling and contribute to operational efficiency. Ensuring their safe operation is crucial. Using an inspection app, or a checklist, like the 3 comprehensive forklift inspection checklists below, provides a systematic approach to assessing the condition of your forklift before each use.

Regular inspections of forklifts are of paramount importance for both the safety of personnel and the efficient operation of a workplace. Forklifts, with their formidable lifting capabilities and maneuverability, can quickly become hazardous if not properly maintained. Inspections before use serve as a crucial preventive measure by identifying potential issues before they escalate into dangerous situations. These inspections encompass various aspects of the forklift, including its mechanical components, safety features, and overall functionality.

By conducting routine inspections, operators and maintenance personnel can catch and address problems such as worn-out brakes, leaky hydraulic systems, malfunctioning lights, or damaged safety mechanisms. Adhering to a rigorous inspection schedule helps ensure compliance with safety regulations, reducing the risk of accidents and the associated legal and financial repercussions. Ultimately, investing time and effort into forklift inspections is an investment in workplace safety and operational efficiency, which benefits both employees and employers alike.

The Occupational Safety and Health Administration (OSHA) provides guidelines for forklift inspections to ensure safe operation in the workplace. A forklift inspection should be conducted daily before each shift and includes both a pre-operational and operational inspections. If problems are discovered, they must be reported, and the forklift must be removed from service immediately.

While specific checklists make vary slightly depending on the forklift’s make and model, key components that should go into the forklift daily check include:

Any issues or defects identified during the daily check should be reported immediately, and the forklift should not be used until repairs or maintenance are completed. Proper documentation of these checks is essential for safety records and compliance with regulations. Always refer to the specific guidelines provided in your forklift’s manual, and any additional requirements or procedures set by your employer.

When inspecting your electric forklift, check the following:

When inspecting your internal combustion forklift, check the following:

When inspecting your reach trucks and order pickers, check the following:

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Boom lifts are essential pieces of equipment in various industries, enabling workers to access elevated areas safely and efficiently. To ensure the safety of both operators and those nearby, regular inspections are crucial. Using an inspection app, or a checklist, like the comprehensive boom lift inspection checklist below, provides a systematic approach to assessing the condition of your boom lift.

Boom lift inspections play a pivotal role in ensuring the safety of both operators and those working around these elevated platforms. Regular inspections serve as a proactive measure to identify and address potential issues before they escalate into dangerous situations. By meticulously examining structural integrity, hydraulic systems, electrical components, safety devices, and other critical aspects, inspections help prevent accidents and malfunctions that can lead to injuries or even fatalities.

Inspection protocols are often mandated by regulations and standards, such as those from OSHA (Occupational Safety and Health Administration) and ANSI (American National Standards Institute), which require employers to maintain their equipment in safe working condition.

Beyond compliance, boom lift inspections also contribute to cost savings by reducing downtime and expensive repairs. They extend the lifespan of these valuable machines, ensuring they remain reliable assets on the job site. Download OSHA’s Aerial Lifts Fact Sheet here.

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Skid steer loaders are versatile workhorses commonly used in construction and agricultural settings. To ensure the safe and reliable operation of skid steers, it is crucial to conduct regular inspections. Using an inspection app, or a checklist, like the comprehensive skid steer inspection checklist below, provides a systematic approach to assessing the condition of your skid steer.

Skid steer inspections are an essential aspect of ensuring both safety and efficiency on job sites. These compact and versatile machines are capable of handling a wide range of tasks, from excavation to material handling, making them indispensable in various industries. However, their agility and power also come with inherent risks. Regular inspections are necessary to identify and address potential issues before they escalate into costly breakdowns or, worse, accidents. By conducting thorough inspections, operators can pinpoint worn-out components, leaks, loose connections, or other signs of wear and tear that may compromise the skid steer’s performance or pose safety hazards. Timely maintenance and repairs not only enhance the longevity of the equipment but also minimize downtime, reduce operational costs, and, most importantly, protect the well-being of the operators and those working around them.

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A crucial aspect of ensuring the safety and reliability of telehandlers is the implementation of a comprehensive telehandler inspection checklist. Telehandlers play a pivotal role in material handling and construction tasks. However, their complexity and the potential risks associated with their operation underscore the need for regular and meticulous inspections. Using an inspection app, or a checklist, like the comprehensive telehandler inspection checklist below, provides a systematic approach to assessing the condition of your telehandler.

Telehandler inspections are important due to their direct impact on safety, productivity, and the overall well-being of workers and worksites. These inspections serve as a crucial line of defense against potential accidents and hazards in industries where telehandlers are utilized. By meticulously assessing the condition of these powerful machines, operators and managers can detect and rectify issues before they escalate into serious problems.

Regular inspections help prevent accidents, injuries, and costly equipment damage by identifying and addressing issues like hydraulic leaks, brake failures, structural weaknesses, or worn-out components. Furthermore, adherence to inspection protocols ensures compliance with regulatory standards, fostering a culture of safety and responsible machinery operation. Ultimately, telehandler inspections are a proactive strategy that not only safeguards lives but also extends the lifespan of equipment, reduces downtime, and supports the overall success and reputation of businesses in industries that rely on these versatile machines.

The Occupational Safety and Health Administration (OSHA) provides guidelines for telehandler inspections to ensure safe operation in the workplace. A telehandler inspection should be conducted daily before each shift and includes both a pre-operational and operational inspections. If problems are discovered, they must be reported, and the telehandler must be removed from service immediately. Learn more about OSHA regulations here.

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When embarking on off-road adventures with your UTV, ensuring safety and reliability is important. Using an inspection app, or a checklist, like the comprehensive UTV inspection checklist below, provides a systematic approach to assess the condition of your vehicle before each ride. This UTV Inspection Checklist will help you embark on your adventures with the assurance that your vehicle is ready for the journey ahead.

Checking the battery on your UTV ensures that your UTV has the power it needs to start reliably and operate essential electrical components. Cold temperatures can have a significant impact on battery performance. Start by powering the engine on to determine if your battery still has life. If it does not start, you may need a replacement battery. It is also important to inspect the battery terminals for any signs of corrosion, which can hinder the flow of electricity.

Following a UTV maintenance schedule is essential for keeping your vehicle in peak condition, ensuring safety, reliability, and longevity. Conducting regular tune-ups will keep your UTV running smoothly. It is also a good idea to have a trained mechanic inspect your UTV occasionally.Being proactive in the maintenance of your UTV and following the UTV maintenance checklist will provide peace of mind and enhance your riding experience. Consider performing maintenance during the offseason to ensure your UTV is ready for action when the riding season begins.

Consider UTV insurance, which is offered to protect UTV owners from financial losses in the event of accidents, theft, damage, or liability claims.

Here is a video that lists 10 UTV maintenance recommendations:

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