Top 5 Electric Scissor Lift Issues (and How to Avoid Them)

Electric slab scissor lifts are essential for many industries, offering a quiet and efficient way to work at height indoors or on smooth surfaces. However, like any equipment, they can develop issues over time. Understanding these problems—and how to prevent or fix them—can save you time, money, and hassle.

Here’s a closer look at the top five most common electric scissor lift issues and some tips to keep your equipment running smoothly.

Disclaimer:  The information in this video and webpage is intended for general guidance only and covers common issues found in electric scissor lifts, not specific to any particular make or model. This content should not replace professional advice or official service instructions. For specific concerns, always consult your equipment’s manual or a certified technician.

Electric Scissor Lift Issue #1 – Battery Problems from Poor Maintenance

Batteries are the lifeblood of electric scissor lifts, but they’re often neglected. Without routine maintenance, problems like corrosion and degraded connections can arise. Overcharging can cause the battery to overheat, leading to water boiling out and eventually leaving the battery too dry to function.

Signs of Trouble:

  • Battery gauge shows low power even after charging.
  • Visible corrosion on terminals or cables.
  • Shortened run times or failure to hold a charge.

Prevention Tips:

  • Inspect battery terminals regularly for signs of corrosion and clean them as needed.
  • Check water levels and top off with distilled water if necessary.
  • Stick to manufacturer-recommended charging cycles and avoid overcharging.
batteries

Electric Scissor Lift Issue #2 – Emergency Stop Contact Block Failures

One of the most frustrating electric scissor lift issues is when your lift refuses to power on. Often, the culprit is a worn or malfunctioning emergency stop (E-stop) contact block. This small but vital component can cause the battery gauge to read as if it’s dead, even when fully charged.

Signs of Trouble:

  • Lift doesn’t power on, despite a charged battery.

  • Battery gauge shows empty or low power unexpectedly.

Prevention Tips:

  • Test the E-stop regularly during routine checks.
  • Replace worn-out or faulty contact blocks immediately—this is usually an affordable and straightforward fix.
electric scissor lift issues e-stop contact block

Electric Scissor Lift Issue #3 – Corrosion in Control Box Connectors

Control box connectors are another weak spot prone to corrosion, especially if your lift is exposed to harsh environments or improper storage. This can lead to communication issues between the lift’s controls and its operational systems.

Signs of Trouble:

  • Inconsistent or unresponsive controls.
  • Visible corrosion or wear on connectors and wires.

Prevention Tips:

  • Keep the control box dry and clean after each use.
  • Store the lift indoors or under protective covers when not in use.
  • Regularly inspect and clean connectors with an appropriate contact cleaner.
electric scissor lift issues control box connectors

Electric Scissor Lift Issue #4 – Hydraulic Hose Wear

While electric scissor lifts don’t rely on hydraulic systems for their primary function, steering and lift systems often include hydraulic components. Hydraulic hoses, in particular, are subject to wear from constant bending and exposure to the elements.

Signs of Trouble:

  • Leaks or cracks in the hydraulic hoses.
  • Difficulty steering or lifting smoothly.
  • Reduced hydraulic fluid levels.

Prevention Tips:

  • Inspect hoses for wear, cracks, or leaks during regular maintenance.
  • Replace worn hoses promptly to prevent further damage.
  • Protect hydraulic systems from extreme weather exposure when possible.
electric scissor lift issues hydraulic hose

Electric Scissor Lift Issue #5 – Electric Motor Issues

The electric motor is the heart of your scissor lift’s performance, but it’s vulnerable to damage from debris, moisture, and corrosion. Over time, these issues can lead to short circuits or complete motor failure.

Signs of Trouble:

  • Motor struggles to operate or stops working entirely.
  • Unusual noises or overheating during operation.

Prevention Tips:

  • Keep the motor clean and free from debris by performing regular inspections.
  • Avoid using the lift in wet conditions unless it’s specifically designed for that environment.
  • Ensure proper ventilation and cooling around the motor.
electric scissor lift issues electric motor

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